Process Planning Manager - Nuclear

Company Overview

Walchandnagar Industries Limited (WIL) is a century-old ISO 9001:2015 certified Indian enterprise with a global footprint and diversified expertise spanning Projects, Products, and Advanced Manufacturing. Renowned for its pioneering contributions to Indian engineering, WIL has a stellar legacy marked by supplying critical components to sectors including Nuclear Power, Aerospace, Defense, and Space missions such as ISRO's Chandrayaan and Mangalyaan.

Job Summary

This role is positioned within the Nuclear division, reporting to the GM - PPOC, responsible for comprehensive end-to-end process planning management. The successful candidate will lead the process planning activities for complex nuclear manufacturing projects, ensuring quality standards and adherence to manufacturing protocols.

Key Responsibilities

• Analyze and interpret product drawings including geometric dimensions and tolerances to understand manufacturing requirements.
• Design and define optimal manufacturing processes involving fabrication, machining, welding, assembly, and testing.
• Select appropriate machinery, tools, and equipment considering capacity, accuracy, and cost-effectiveness.
• Prepare detailed process documentation such as process sheets, operation sequences, and route cards for the production team.
• Calculate machining times and production costs for accurate budgeting and quotations.
• Collaborate with cross-functional teams including design, CNC programming, quality control, and production to ensure seamless workflow and resolve issues.
• Monitor production activities to optimize processes, reduce costs, improve quality, and enhance efficiency.
• Use SAP for process planning operations including creating and managing job routings and master schedules.
• Ensure compliance with ISO 9001, AS9100, and related quality standards, maintain documentation, and support audits.
• Implement corrective and preventive actions (CAPA) as necessary to maintain quality and process integrity.

Required Skills and Attributes

• Strong knowledge of process design and optimization methodologies.
• Proficiency in CAD software and ERP systems, particularly SAP.
• In-depth familiarity with manufacturing processes, materials, tooling, and production machinery.
• Understanding of industry standards including ISO, AS9100, ASME, and ASTM.
• Demonstrated leadership abilities to motivate and manage cross-functional teams.
• Forward-looking mindset with emphasis on continuous process improvements.
• Excellent analytical and problem-solving capabilities to preempt and resolve process challenges.
• Integrity, dependability, meticulous attention to detail, and the capacity for multitasking.

Educational and Experience Requirements

Applicants should have a B.E. or B.Tech degree in Mechanical or Production Engineering with a minimum of 8 years of relevant industry experience.

Additional Information

This role is based in Baramati, India. The position is a replacement for Mr. Sagar Kumbhar. The offered annual salary range is INR 800000 to INR 1200000.