TCF Engineer - Process, Simulation & Tool Design

Company Overview

Tata Technologies is conducting a walk-in recruitment event on Saturday, 1st August in Bangalore for the role of TCF Engineer specializing in Process, Simulation, and Tool Design.

Interview Details

• Location: Tata Technologies, Salarpuria Supreme, Bangalore South Taluk, India 560037
• Date & Time: 1st August, 9AM to 1PM
• Process: Profile shortlisting, technical interview, tool test, HR discussion

Educational Qualifications

Bachelor's degree in Engineering - B.E. / B.Tech in Mechanical, Production, Automotive, or Design disciplines.

Role Overview and Responsibilities

The TCF Engineer will focus on process and facility planning for TCF assembly lines to ensure world-class manufacturing standards in productivity, quality, and delivery. Key functions include production validation, installation and commissioning support, documentation creation, and involvement in continuous improvement activities.

• Planning and managing processes and facilities for TCF assembly lines.
• Supporting production requirements validation (DFA).
• Participating in problem-solving and prove-out activities online.
• Creating work instructions, process flow diagrams (PFD), PFMEA, control plans, work cell layout (WCL), and station bill of materials (BOM).
• Assisting with equipment installation and commissioning on site.
• Implementing error-proofing devices like Poka-Yoke to improve quality and process.
• Designing tools, fixtures, gauges, and low-cost automation projects to enhance productivity and process quality.
• Supporting prototyping during new product development.
• Serving as a cross-functional team (CFT) member to enhance processes.
• Maintaining documentation related to World Class Quality (WCQ) in TCF.
• Resolving assembly line issues digitally and onsite, including line side TCF problems.
• Maintaining strong communication with customers both verbally and via email.
• Leading root cause analysis and instituting permanent corrective measures for assembly and quality problems.
• Collaborating with internal and external teams to resolve issues efficiently while maintaining safety and quality standards.
• Ensuring effective implementation and maintenance of process control documentation.
• Participating in cross-functional development teams to meet evolving customer product requirements.
• Keeping updated with manufacturing and engineering trends relevant to product quality.
• Driving continuous improvement and process enhancement initiatives.
• Reporting progress and presenting findings at meetings and to clients.
• Committing to ongoing training and professional development.
• Handling special projects as assigned, determining independent approaches to tasks.

Required Technical Proficiencies

• Proficient in process and facility planning for TCF assembly lines.
• Experience with project management and strategic planning.
• Budget management and monitoring for new projects.
• Expertise in simultaneous engineering and design for assembly (DFA) analysis.
• Engineering change management execution.
• Layout planning and implementation.
• Request for quotation (RFQ) preparation and techno-commercial evaluations.
• Hands-on experience with equipment installation and commissioning.
• Line balancing and workstation calculations.
• Planning tightening tools, jigs, and fixtures for assembly lines.
• Creation of process documentation such as PFD, PFMEA, and control plans.
• Prototype build planning.

Software and Tools

• Vismockup
• Delmia V5
• Process Simulate 13
• CATIA V5
• TEAM CENTER
• AUTOCAD
• MS Office Suite

Preferred Experience

• Experience working with global automotive customers.
• Knowledge of TCF and GA assembly line methodologies.
• Familiarity with human, plant, and process simulation as well as TCF logistics planning is advantageous.